ebikekit
Kit - EZ-3 HD
Kit - EZ-3 HD
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Overview
The EZ-3 HD Conversion System transforms the Sun EZ-3 HD delta trike into a powerful electric trike using a heavy-duty 500W direct-drive front hub motor and an optional 48V 15Ah lithium-ion battery pack.
- Built specifically for the Sun EZ-3 HD delta trike
- Top speed approximately 18–20 mph at 48V
- Estimated 15–45 mile range depending on rider, terrain, and usage
- Supports pedal-assist and throttle-on-demand
Direct-drive motors are strong, durable, and built for longevity. With no internal gears or clutch, the motor provides smooth acceleration, excellent load-bearing capability, and dependable long-term performance — making it the ideal choice for heavier riders and cargo applications.
Who’s it for? Riders who want maximum durability, reliability, and steady torque delivery on a heavy-duty delta platform. Ideal for total system loads up to 600 lb (trike + rider + cargo).
What’s Included
EZ-3 HD-Specific Extras:
- Locking parking-brake levers
- Two torque arms (required for safe retention; tighten axle nuts to 35 ft-lb)
- Battery mounting hardware as shown in photos
Core Conversion Kit Components:
- USA hand-built 20″ front wheel with direct-drive, disc-brake compatible 500W hub motor
- 48V compatible 22A 12FET controller
- Programmable LCD dashboard display
- 12-magnet split PAS disc
- Left-side PAS sensor
- Thumb throttle
- Left & right e-brake levers with parking lock
- Main motor cable
- 3-to-1 accessory cable
- Battery wire harness (included only when no battery is ordered)
- Battery & charger (only when ordered)
- Zip ties, C-washers, and torque arms
Specs
Motor Specifications
- Brand: EBikeKit LLC
- Type: Direct-drive (gearless, brushless), disc-brake compatible
- Power: 500W nominal / >1000W peak @ 48V
- Max Torque: ~46 Nm @ 48V
- Max RPM: ~259 @ 48V
- Cable: 8″ axle exit, 3-phase / 5 hall sensors
- Connector: Round 8-pin (10.4 mm)
- Motor Weight: ~12.8 lb (5.8 kg)
- Front Dropout Requirement: 100 mm
- Total Load Limit: Up to ~600 lb (rider + trike + cargo)
Battery Specs
This system may be ordered with or without the 48V 15Ah lithium-ion battery pack.
- Range: 15–45 miles depending on load, terrain, and riding style
- Charge Time: ~5 hours using the included 3A charger
- Nominal Voltage: 48V
- Capacity: 15Ah
- Energy: ~720Wh
- Total Battery Weight: ~10.1 lb (4.6 kg)
- Cell Structure: 18650, 13S4P
- Life Cycles: ~500–800 cycles
- Max Continuous Discharge: 16A
- BMS Protection: 20A
- Discharge Cut-Off Voltage: ~37.5V
- Max Charge Voltage: 54.6V
- Internal Resistance: ≤230 mΩ
- Operating Temp (Charge): 0°C–45°C
- Operating Temp (Discharge): −20°C–60°C
- Storage Temp: 0°C–40°C
- Certifications: UN38.3, MSDS, UL-listed cells
Dealer Insights
This section gives dealers a reliable reference for positioning, presenting, and comparing the EZ-3 HD conversion system.
Comparable Complete Trike:
-
View the fully built EZ-3 USX HD electric trike using this system:
EZ-3 USX HD – ElectricTrike.com - Use the complete trike listing to benchmark consumer expectation for appearance, performance, and retail value.
- Fully assembled trikes delivered to customers typically include approximately $300 freight, which should be factored into any comparison conversations.
Dealer Support Commitment:
- Real-time support via text, phone, and email
- Direct access to wheel builders and system technicians
- Guidance on torque-arm placement and correct delta-trike cable routing
- Support for battery mounting and heavy-duty load configurations
- Fast responses for shop-floor troubleshooting and install questions
Our mission: Help every dealer deliver clean, safe, professional EZ-3 HD installations backed by expert support.
Compatibility
This conversion system is designed specifically for the Sun EZ-3 HD delta trike.
- Fits standard 100 mm front dropout spacing
- Engineered for heavy-duty delta trike loads
- Supports total loads up to ~600 lb
Some frame variations or older models may require minor adjustments during installation.
Installation
The EZ-3 HD kit installs using common bike tools and includes all required hardware for most stock EZ-3 HD frames.
- Motor wheel installs into the 100 mm front fork
- Controller, LCD, and wiring use plug-matched connectors
- PAS sensor mounts on the crank (left-side standard)
- Parking-lock brake levers replace stock brake levers
- Both torque arms MUST be installed due to high load rating
- Battery must be securely mounted using the included hardware
Careful torque-arm installation, cable routing, and secure mounting of all components are critical for long-term reliability and safety.
